Jump to content
  • Welcome to 205GTIDrivers.com!

    Hello dear visitor! Feel free to browse but we invite you to register completely free of charge in order to enjoy the full functionality of the website.

rallyeash

309 Type R

Recommended Posts

rallyeash

Front lower engine mount now done.

 

Used some 25 x 3 angle to strengthen the front end, welded the corners into the chassis legs and stitched it across the lower slam panel, ran a bead of panel sealent across the edges to stop and water getting inside and rusting inside out wards and stuck some pink oxide over it all

 

Cut around the chassis leg to add strength

 

imagejpg1_zpsde49262a.jpg

 

Trial fitment with engine in.

 

imagejpg2_zpsc131933e.jpg

 

 

Engine removed, paint ground back, welded, sealed and painted in oxide

 

 

imagejpg1_zps3da7682d.jpg

Share this post


Link to post
Share on other sites
camgti

Great work Ash.

 

Love that you get things done! Really excited for you.

 

Cam

Share this post


Link to post
Share on other sites
rallyeash

Offside engine mount cut out

 

image_zps75be74d4.jpg

 

On the near side added 25mm angle on the leg and backed upto 25mm angle on the wing. Massive amount of strength added here now. I hate welding to thin body work, prefer 3mm and above.

 

Still a fair amount before it's finished here but it's a start. Engine back in next to tac in the mounts...

 

 

image_zpse3911522.jpg

Share this post


Link to post
Share on other sites
Reebmit

Looking really good Ash, will watch with interest, seems a great conversion :)

Share this post


Link to post
Share on other sites
rallyeash

Thanks! Engine is going back in today so hopefully more progress :)

  • Like 1

Share this post


Link to post
Share on other sites
Edp

Looking really good Ash, will watch with interest, seems a great conversion :)

 

This, looks a great project

Share this post


Link to post
Share on other sites
rallyeash

More progress today...

 

Cut out the lip on the engine mount which revealed a flimsy section!

 

imagejpg4_zps77038299.jpg

 

Added strength with an angle section. I also added one on the backside on the wing, didn't take a pic of that though.

imagejpg2_zpsc47e01eb.jpg

 

Mounts added

 

 

imagejpg3_zps90634780.jpg

 

 

imagejpg5_zps0a407fb3.jpg

 

I've changed my mind on the gearbox mount, I've decided to use one larger mount, I used the original civic mount to mock up what I'm after. This isn't what I will be using, I will be something similar but on a smaller scale. A fairly simple setup.

 

imagejpg1_zpsc3407224.jpg

Share this post


Link to post
Share on other sites
rallyeash

Why?

Share this post


Link to post
Share on other sites
stu8v

It just rough as mate, sorry and all that but I would be embarrassed to post up pics.

 

If your are going to make mounts do it right. This could be great project.

 

See the difference? All fabbed up from odds and ends cost £0.00

 

enginemount_zps5c212f58.jpg

Share this post


Link to post
Share on other sites
rallyeash

I disagree, the gearbox side is a mock up as I stated above, that isn't the end result, it's just a template to work from which can now be done on the bench when I have the right bits. Saves pulling engine in and out. I can work from the mock up one.

 

The engine mount I don't think is a bodge, it's very strong and will work well. I've run around it with body sealer and put some oxide on it, looks much smarter in the flesh and once painted will be subtle.

  • Like 1

Share this post


Link to post
Share on other sites
matty

Nothing 'rough as' with the front and top mounts imo.

 

They look fine to me.

 

And as you say the gearbox mount is only a mock up so will be fine once the finished article I'm sure.

 

Perhaps best judged when finished / complete rather than still in progress.

Edited by matty

Share this post


Link to post
Share on other sites
allanallen

 

enginemount_zps5c212f58.jpg

A bit hypocritical stu?? The mount on the body in that picture is bloody awful and looks as weak as a fosters shandy.

  • Like 5

Share this post


Link to post
Share on other sites
camgti

Popcorn at the ready.

 

Keep up the good work Ash. Loving the daily progress updates!

 

Cam

Share this post


Link to post
Share on other sites
allye

what the fack stu? That drivers side mount Ash made looks frankley OE and puts yours to shame, gearbox side is as stated a mock up.

Share this post


Link to post
Share on other sites
madspikes

Great project! Looking forward to further updates.

Share this post


Link to post
Share on other sites
johnnyboy666

Enjoying this build! Lets hope any further criticism is constructive :)

Share this post


Link to post
Share on other sites
rallyeash

Went to a motor factors this morning and they came up with the bush I'm after for the gearbox... Think it might be from a golf or something.

 

imagejpg2_zpsd08794b9.jpg

 

 

imagejpg1_zps6bfb493b.jpg

  • Like 1

Share this post


Link to post
Share on other sites
welshpug

looks like it might be the generic rh mounting bush used in a mk1 golf and the mk2 Scirocco (same chassis and engine bay)

Share this post


Link to post
Share on other sites
Andy_C

Good progress mate. I know jack about fabricating but that looks pretty bloody good to me.

Share this post


Link to post
Share on other sites
aarontrophy

This is really a good thread and the 309 is coming along really well mate. Engine choice not for me but all about being different and a 309 sleeper is a weapon in my eyes

Share this post


Link to post
Share on other sites
309jazzpanda

Looks like a 've rear axle Bush to me. Nice work mate coming along nicely, will add to my followed threads. Wouldn't worry about the criticism, seems to be the way on this forum of late

Share this post


Link to post
Share on other sites
artois7

No idea what that's all about. The drivers side mount looks great and as said before, OE. Hope I see this in the flesh one day as you're only down the road.

  • Like 1

Share this post


Link to post
Share on other sites
blandy

Love it, be up and running in no time at this rate

Share this post


Link to post
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now

×