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jimbean

[engine_work] 1.6 Gti Rally Spec

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jimbean

this is our rally spec engine

 

alloy block

 

 

woodhouseengine018.jpg

woodhouseengine016.jpg

 

head has some flow work by myself

 

 

woodhouseengine024.jpg

liners are good with total seal rings and arp bolts

 

woodhouseengine050.jpg

 

crank is lightend and ballenced

 

woodhouseengine055.jpg

 

oil puimp has grp a spring

 

woodhouseengine058.jpg

 

inlet matched to head

 

woodhouseengine047.jpg

 

cam is piper 285

 

woodhouseengine045.jpg

 

and carbs are new 45`s

 

 

woodhouseengine066.jpg

 

woodhouseengine067.jpg

 

 

 

 

rolling roaded at 120 at the wheels

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platty

Love your flow job, dishwasher do have a use :excl:

Edited by platty

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aCe

PMSL at the f***ing block in a dish washer!

 

Did that work?

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jimbean
PMSL at the f***ing block in a dish washer!

 

Did that work?

 

 

 

yeah it came out mint

 

 

DO NOT LET MY MISSUS KNOW THOUGH!

 

 

took 3 goes but it was worth it

 

 

1 clean block/head/all pipes/sump/

 

 

infact the washer was going most of the day

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aCe
yeah it came out mint

 

 

DO NOT LET MY MISSUS KNOW THOUGH!

 

 

took 3 goes but it was worth it

 

 

1 clean block/head/all pipes/sump/

 

 

infact the washer was going most of the day

 

 

Love it!

 

How come you don't have an adjustable venier pulley? what capacity is it (if its 1900 the power seems very low imo)

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jimbean
Love it!

 

How come you don't have an adjustable venier pulley? what capacity is it (if its 1900 the power seems very low imo)

 

 

its a 1600

 

and the pully was a early one with a roll pin

 

re drilled and locked but be honest the timing was very close to standard gti timing

 

i had to check power band info and we are cock on

 

reason i checked is when we had the ignition timing prob.... co driver blamed valve timing.... so it was checked and double checked

 

it is easy to condem engine work

 

but when it comes down to it i stand my ground.... and i was right on this occasion

 

1 look at dissy brought the fault straight to surface

 

co drivers suck ass!

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Mark205

If its 1600, why does it have the spacer plate!

 

I washed a carb in a dishwaser once, opened the washer to early and fuel smelled steam filled the room. OOPS. :lol:

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jimbean
If its 1600, why does it have the spacer plate!

 

I washed a carb in a dishwaser once, opened the washer to early and fuel smelled steam filled the room. OOPS. :lol:

 

 

spacer plate and 1.9 sump for bottom end strength

 

trying to makr the engine strong and powerfull

 

now all we need is the driver to rev it harder

 

my last conversation went as follows

 

that shift light is no good.... it never flashed once....when did you change gear? duno!

 

well try letting the shift light flash.... rev the f***in thing!!!

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bensonmi

sounds like its going to be good, any more spec on the rest of the car?

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Baz

It'd be good to see a graph?

 

I'm sure you said it was 125ATW in another thread...

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jimbean
It'd be good to see a graph?

 

I'm sure you said it was 125ATW in another thread...

 

 

it would be great to see a graph but i don`t have 1 as i said mr bogg does not run a digital rolling road

 

just a analog dial on wall

 

end of the day our little 1.6 gti seeing 120ish on dial is good too me

 

and as you can see from pics the basics are there

 

it is out this weekend so fingers crossed we will get a good result

 

i will get some more pics and spec of car at weekend

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BackStreetRacecars

very interested in the jetting of the carbs as I am contemplating something very similar very soon.... :wub: .

raid the stock pile in my shed!!! :)

 

What cr has the engine got too??

 

 

oh yeah.... any pics of the car?? B)

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jimbean
very interested in the jetting of the carbs as I am contemplating something very similar very soon.... :wub: .

raid the stock pile in my shed!!! :)

 

What cr has the engine got too??

 

 

oh yeah.... any pics of the car?? B)

 

 

to be honest did not chect the cr

 

it was a early 105 bhp motor so swapped head with a good 1.9 and gave it a good skim

 

 

as for jetting i will be taking it back after our event this weekend

 

 

want to see if we can get ant more out of her

 

 

and am sorting spec and pics at mo

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Baz
very interested in the jetting of the carbs as I am contemplating something very similar very soon.... :)

 

+1 B)

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jimbean
very interested in the jetting of the carbs as I am contemplating something very similar very soon.... :wub: .

raid the stock pile in my shed!!! :)

 

What cr has the engine got too??

 

 

oh yeah.... any pics of the car?? B)

 

 

got some pics uploaded

 

woodhouseengine073.jpg

 

woodhouseengine074.jpg

 

mi16029.jpg

 

bitsandbobs182.jpg

 

bitsandbobs183.jpg

 

mi16030.jpg

 

 

these are as it look`s at the mo

 

some spec as follows

 

16 gti seam welded shell

 

be3 1.6 box standard box with quaife atb diff/ we also have a really short be1 for twisty bits

 

ap paddle clutch

 

bilstien coil overs front

 

bilstien rear shock

 

fully rebuilt rear 1.9 axle with frodo 2500 pads

 

brake pipes all aeraquip through car

 

magnex full system with standard front pipe

 

hydraulic hand brake

 

standard bottom arms with super flex bushes

 

oil breather

 

front brakes 1.9 with 2500 frodo pads

 

 

after this event at the weekend the engine will be getting a good once over as its finished its 3rd rally and will be nicely run in then back to tuners for some pep

 

the only thing i might look at will be the brakes... we are running a standard set up and it might benifit some bias...

 

but it is going well at the mo with a bit more development it will be great

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welshpug

"Frodo pads" PMSL! best misspelling I've seen in ages!

 

no extra compression?

 

Lumpy stick + standard 8 valve compression = horrible unde 2.5-3k :)

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jimbean
"Frodo pads" PMSL! best misspelling I've seen in ages!

 

no extra compression?

 

Lumpy stick + standard 8 valve compression = horrible unde 2.5-3k :)

 

 

sorry for my dyslexia... thats why i became a mechanic and not a teacher lol

 

as for cr head had a heavy skim but i did not calculate the ratio

 

it was too much like hard work

 

and it does like high revs

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BackStreetRacecars

looking good!! Always like see purposeful looking 205s.... only thing i'd like to see extra on there is a timing belt cover!!! :wub:

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